Category Archives: Carrier Demodulator

Pressure Sensors and External Carrier Demodulators

The most popular Validyne pressure transducers are the P55/P61/P365 series.  These all include a pressure sensor, carrier demodulator electronics package, a high level output signal, temperature and linearity correction as well as a compact form factor.  There are applications, however, where a better solution might be to separate the pressure sensor from the electronics, with the two connected by a cable.  This article describes when this approach makes the most sense.

Validyne offers the sensors and electronics package from the P55/P61 available as stand-alone components.  The DP15 series of pressure sensors is identical to that used in the P55 and P61, while the DP360 and DP363 are high pressure variants the same as used in the P365 and P368.  The CD16 standard analog output electronics or the CD17 USB-based electronics can be used with any of these sensors, and standard cables are available in a variety of different lengths to connect the two.

Pressure Sensors

When should a sensor be separated from the electronics?  The biggest reason to do this is to allow convenient re-ranging of the pressure sensor.  The full scale pressure range of Validyne sensors can be changed by replacing the sensing diaphragm.  There are 23 different full scale ranges available for the DP15, for example, and these run from a few inches of water to 3200 psi. Changing the diaphragm is straightforward; the connector and four body bolts must be removed to gain access to the sensing diaphragm, and the DP15 sensor makes this easy, requiring just a torque wrench and a vise.  With a little practice, the diaphragm in a DP15 can be replaced and re-calibrated with the CD16 or CD17 electronics in about 20 minutes.  The DP360 and DP363 high pressure sensors are similar in construction and also lend themselves to straightforward diaphragm replacement. Frequent re-ranging of the full scale of a Validyne transducer is common in laboratory situations where pressure measurements vary widely from day to day.  Test labs and university labs are typical places where a separate sensor and electronics package are used to best advantage.

Another reason for separating the pressure sensor from the electronics is to conserve space or limit the weight at the measurement point.  In tight locations, such as aircraft compartments or in submersible vehicles, the pressure connection may be in a relatively inaccessible space and the smaller footprint of the DP15 sensor, might fit better than the full P55.  If mass or weight is important, the sensor will be lighter than the full transducer and this will relieve any stress on the piping connections in areas where shock and vibration are a consideration.

It is important to realize that separating the sensor from the electronics will compromise the temperature correction as the temperature sensor is located on the electronics package and not at the pressure sensor.  A pressure sensor such as a DP15 used with a remote electronics such as the CD16 will be most effective in applications having a stable temperature environment.

 

Selecting the Best Validyne Carrier Demodulator

Carrier Demodulator

A carrier demodulator is the electronics that supports a variable reluctance pressure transducer. A carrier demodulator provides power to the transducer, provides calibration adjustments, receives the AC sensor signal and converts it to a useable output. What is the best carrier demodulator to use with your variable reluctance pressure transducer? The answer to that question depends on a number of factors.

Display:

Do you need a digital display in units of pressure? The CD23 provides an LED display which can be read from several feet away. The CD379 has a liquid crystal display. If a digital display is not needed, then the basic CD15 is probably sufficient.

Power:

Is 110 VAC available? Most Validyne carrier demodulators have a version that will run on standard 110 VAC power. For portable use, the CD379 is battery operated.

Budget:

Looking for the lowest cost? The CD101 is a carrier demodulator circuit board. Add your own
enclosure and power supply for a custom solution.

High Gain:

The CD12 provides selectable gain settings up to 20 times higher than the standard demodulator.  Combined with the zero suppression feature, the CD12 allows observation of small pressure variations that are riding on high static pressures.

Multi-Channel:

If you have several transducers, then a multi-channel carrier demodulator such as the CD280 or MC1 system may be the most cost-effective carrier demodulation.

Computer Interface:

Do you want the signal to go into a PC? The CD17 is a USB interface for a single variable reluctance sensor.  Up to 16 variable reluctance transducers can be supported by the UPC2100 PCI plug-in card or the USB2250 for USB interface to laptops. These card include complete carrier demodulation and A/D conversion as well as scale and offset factors for conversion into engineering units.

carrier demodulatorFind data sheets and instruction manuals on the products listed above www.validyne.com/carrier demodulator